Corn flour milling machine

A corn flour milling machine could use rollers, hammers or stones to grind the grain. One of the chief aims is to keep the temperature down.

Traditionally of course stone grinders were driven by very slow water-wheels and windmills; little heat was generated. Or the grain was ground by hand; in Zulu to "gaya" using a stone mortar and pestle.

These days most industrial grinding of maize is done using a roller or hammer-mill.

This old roller mill is used mainly for chicken feed but also for the first phase before the maize goes into a small stone grinder.

The aim is to produce "straight-run," whole cornflour where there is no separation of the bran, germ and meal; in exactly the same ratio as in the grain. The full complement of protein, fat and starch is retained; the vitamins, minerals and phytonutrients too.

The grooved steel rollers flake off the bran and germ while the starch is cracked into coarse pieces.

Normally this corn flour milling machine would be powered by a 3-phase electric motor but a single will do provided all the grain is completely ground so that none remains between the rollers, as above, at the end of the operation; then it will not start.

Thereafter the half-ground corn goes to this little stone mill which produces fine 100% wholemeal containing all the bran and germ; and the full complement of vitamins, minerals and antioxidants.

The oil in corn flour is the reason that millers refine the grain; that and there is a greater profit margin selling the best part, the "hominy chop" to the pig farmers.

So the millers remove the oils which begin to go rancid once the grain is cracked. Freshly-ground wholemeal should be consumed within a week; longer if refrigerated or frozen.

Stone mills driven by electric motors generate a lot of heat; it's a good idea to freeze the grain before grinding.

Hominy chop

Hominy chop contains most of the protein and fat. Millers imply that it's what is left after the best part, the starch, has been taken out for human consumption.

This is a contentious point; farmers would claim that the germ and bran are in fact the best parts. Without them the cornmeal is highly glycemic and fattening; for both humans and animals.

The bran contains the fibre which is known to stimulate the growth of beneficial bacteria, the microbiome, in the colon. However it is considered a byproduct and most of it goes to animal feed^[2].

Scientists have also shown that the oil in corn bran lowers the total blood cholesterol levels by a massive 29%^[2].

Phenols in corn bran also have anti-diabetic properties and give protection to the skin against the noxious effect of excessive exposure to sunlight.

Essential fatty acids

There are two "essential" fatty acids that we absolutely must get from our food; our bodies cannot synthesize them. We cannot be healthy without them.

1. ALA which is alpha linolenic acid (only 1% of corn oil)
   
2. Linoleic acid (abundant in corn oil)
   

Germ oil

The germ in corn is double that in other grains, about 5%^[2] but would be removed by modern corn flour milling machines, if the three fractions are split as is customary. The oil makes up about half of it.

• Linoleic acid 56%
• Oleic acid 29%

Linoleic acid is an essential fat; deprived of it children will be stunted mentally.

Oleic acid is not an essential lipid but it is the premier monounsaturated fatty acid that makes olives and avocados so healthy.

These are poly and mono-unsaturated fats; there is no cholesterol.

Antioxidants

The details are not important as it is complex biochemistry but the bran contains phenols and ferulic acid which are potent antioxidants; they are released in the colon which is constantly under attack because of all the fecal material making it prone to aggressive malignant tumours.

This ferulic acid found in the bran also exhibits antimicrobial activity against pathogens in the colon.

All these benefits are lost when a corn flour milling machine is used that separates the bran from the rest of the kernel; it is usually discarded and finds its way into animal feed.

Malignant breast tumours

The bran of grains also contains lignans which have a potent anti-tumour effect against malignant neoplasms in the breast and prostate gland. They too are lost in the modern refining of corn.

• Are whole grains good for breast cancer patients?
  
• Lignans protect the prostate gland

Considering modern milling techniques that extract the lignans, ferulic acid and vitamin E, it comes as no surprise that malignant tumours of the breast, prostate and colon are steadily increasing.

Phytosterols

Phytosterols found in the bran have a structure similar to animal cholesterol; they compete with LDLs for absorption in the small intestine making us less prone to the toxic lipoproteins in the blood requiring medication like statins.

One of these phytonutrients in the bran is gamma-tocopherol, an isomers of vitamin E that gives protection against malignant prostate tumours.

They too are lost if the corn flour milling machine refines out the bran; making us prone to raised cholesterol, statin-prescription and neoplasms in the nether parts.

Vitamins

Milling and subsequent refining by extraction of the bran and germ results in substantial loss of the vitamin content.

Take home

The take home in all of this is that the bran and germ of corn have many important biological functions in the body. They should certainly not be considered byproducts and used primarily as animal feed. We humans also desperately need maizemeal, as it is known in South Africa, that is unrefined.

We look forward to corn flour milling machines in every village and town that produce "straight run" maizemeal for the general populace. Lower rates of obesity and diabetes are anticipated; and less malignant tumours of the breast, prostate and colon.

Corn flour milling machine

A local corn flour milling machine the only way to obtain freshly-ground porridge for home use; it must be consumed within a week. The small Mio above will do the job but it is recommended to pass the mealies through twice, the first to grind the grain coarsely followed by a finer setting.

Isigayo

This modern milling machine is relatively inexpensive; there is no separation of the three streams. The important nutrients, protein and fat in the bran and germ are not lost.

The isigayo will produce a third of a ton of high quality maizemeal per day; it uses single-phase electricity. The porridge is very tasty, particularly when made using yellow corn.

• Why do we choose yellow maizemeal?
  

Strong research confirms that obese people turning to true whole grains will slowly lose weight; but less than 1 percent of American children and 8% of adults eat the recommended daily amount^[5]. South Africa is not likely to be much different.

Super refined maizemeal is one of the chief causes of type-2 diabetes in Southern Africa.

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